SSPC-SP 3 (Power Tool Cleaning) means removing all loose rust, mill scale, paint, and contaminants using power tools (grinders, needle guns, rotary hammers) until the surface is free of visible loose material and has a minimum 1.0 mil (25 µm) anchor profile for primer adhesion.
In practice:
- Tools: Angle grinders with flap discs/wire wheels, needle scalers, or rotary hammers with scaling chisels. Wire brushes alone are insufficient for heavy scale.
- Technique: Work to a uniform metallic sheen. No "shadows" of old coating or rust scale remaining. Edges and welds require extra attention (radius edges to min. 1/16" per SSPC-PA 1).
- Cleanup: Vacuum or blow down with clean, dry, oil-free compressed air (per SSPC-SP 1 Solvent Cleaning first if oily). No dust residue.
Verification (How you know it's done):
- Visual: Compare to SSPC-VIS 3 reference photos (SP 3 side). Surface must look like the "SP 3" panel—uniformly gray/white metal, no visible rust/coating remnants.
- Profile: Measure with Testex Press-O-Film replica tape (ASTM D4417 Method C) or a surface profile comparator. Must read ≥ 1.0 mil.
- Adhesion Test: Perform ASTM D3359 (Cross-Cut Tape Test) on a test patch after primer cures. Must rate 4B or 5B.
- Dust Check: Wipe with a clean white cloth/glove—no dark residue.
Code/Spec Ref: SSPC-SP 3 / NACE No. 3; SSPC-VIS 3; ASTM D4417; SSPC-PA 1 (Shop/Field). Primer tech data sheet dictates exact profile range (often 1.5–2.5 mils for epoxy)—follow the primer spec over the generic SP 3 minimum.
Safety: Silica dust (concrete substrates), lead (existing paint), noise, vibration, flying debris. Requires HEPA vac, respirator (APF 10+), hearing protection, guards. If lead present, OSHA 29 CFR 1926.62 applies—licensed abatement likely needed.