This is sulfur corrosion from a failing HVAC coil, likely due to microbial growth or refrigerant issues. The black copper, sulfur smell, and darkened electrical wires indicate hydrogen sulfide (H₂S) or sulfur compounds corroding metal surfaces.
Immediate Concerns:
- Electrical safety: Dark wire ends suggest sulfur corrosion on connections—fire hazard. NEC 110.14(C) requires clean, secure connections.
- HVAC failure: Coil corrosion means ongoing contamination.
Real Remediation:
- HVAC System: - Replace both evaporator coils (not just one). - Clean/flush the entire duct system—ACCA Duct Installation Standards 18 require clean ducts post-contamination. - Install a UV light or corrosion-resistant coating (per ASHRAE 62.1 ventilation standards).
- Electrical: - Licensed electrician must inspect all boxes, outlets, and panels. - Replace any corroded wires/devices—NEC 300.6 mandates corrosion-resistant materials in corrosive environments.
- Indoor Air Quality: - Test for mold (EPA guidelines). - Consider air purification systems.
Why Kilz Won’t Work: Kilz seals surfaces but doesn’t eliminate the source. Sulfur compounds will continue corroding new materials.
Bottom Line: This requires HVAC replacement, electrical rewiring, and duct cleaning. A licensed pro should handle electrical work. Painting over it is a temporary, unsafe fix.